What is Welding?

Welding is the fabrication process that fuses two metals through the use of heat. Welding is different than processes like soldering, in that the base metal is melted along with a filler material to form a pool of molten material. The parts fuse as the metals cool down. Up until the late 1800’s, forge welding was the only type available; this consisted of heating and hammering materials like a blacksmith. Process improvements lead to Arc Welding (also known as “Stick Welding”), followed by additional advancements including Flux Core Arc Welding (FCAW), Metal Inert Gas (MIG) Welding, and Tungsten Inert Gas (TIG) Welding. Brian is qualified to perform all of these types of welding, but generally prefers to TIG weld as it works for multiple materials (steel, stainless, aluminum), is environmentally safest, and produces the best aesthetic.

What Makes a Good Weld?

The strength of a weld is influenced by numerous factors, but the easiest way to judge a weld is simply by looking at it.  If you see bubbles or holes, the weld will be weak; a good weld is aesthetically pleasing. A quality weld will be even, have good fusion to the base plate, and be the same color as the base metal.  The metalworking industry has specific codes and specifications for welding technique, design, and quality, all of which are followed here at Way Welding and Fabrication.

Here is an example of a weld from one of Brian’s many projects.  

 
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It is More Than Just Welding!

While welding is the heart of this business, producing a quality product is the goal every time. Welds are often subject to physical stresses and pressures. Brian understands metal structure design and will talk with you about how to make sure your final product is safe and secure, and will work in the manner expected. If additional fabrication is required, he will let you know prior to charging.

Commitment to Quality

Brian will recommend the appropriate type of welding based on the metals being fused, the end use of the product, the stresses the weld will be subjected to, and the overall functional design. He is dedicated to ensuring that your product lasts as long as possible. For custom projects, he will design the product in AutoCAD for your review and approval prior to fabrication; he will also do a test install where you can ask any questions or request any changes prior to powder coating the product. For easy repairs, just give him a call and drop by the shop. For complicated repairs, you may be required to leave the product with him for a few days. Brian is committed to ensuring you walk away with a quality product!